Seimwe yeanonyanya kukwikwidza mold vagadziri uye jekiseni rekugadzira kambani muChina.isu tinoshandira akasiyana siyana maindasitiri ekushandisa, kusanganisira imba yekushandisa, auto, zvemagetsi, zvekurapa, zvekurima, zvicherwa uye nezvimwe.

Masevhisi edu anosanganisira:

• CAD dhizaini / mold flow analysis/DFM
• Tsika jekiseni mold, kufa-kukanda kugadzira
• Plastic jekiseni kuumba
• Prototyping, diki vhoriyamu kugadzirwa
• Painting, unyanzvi kudhinda, gungano

Nhanganyaya

Chitoro chedu chekugadzira jekiseni chine 12 seti dzemajekiseni epurasitiki ekuumba michina, kubva pa40ton kusvika pa800 ton, tinopa maawa makumi maviri nemana pazuva, mazuva manomwe pasvondo otomatiki masevhisi ekugadzira.Ipurasitiki resin yatakasarudza inovhara zvakasiyana-siyana, inosanganisira ABS, PC, PP, PA, PMMA, POM, PE nezvimwe.

Isu tinovaka molds epurasitiki jekiseni kuumba, pakutanga kwekugadzira mold, isu tinotora jekiseni kuumba mukufunga, zvinotibvumira kugona kuzadzisa ipfupi kuumbwa kutenderera nguva, kushoma kwekugadzirisa mutengo, izvo zvinozopedzisira zvabatsira vatengi vedu.Yakaderera vhoriyamu yekugadzira maodha inogamuchirwa zvakare, zvaigara zvichiitika kana mutengi achinzwa kuti mutengo haukumbirike kunyanya mutengo wekugadzira mold.Mold yedu inokwanisa kupa huwandu hwakazara hwemhinduro kudzikisa pasi bhajeti yako yeyakaderera vhoriyamu chirongwa nemhando yakanaka.Nyanzvi dzedu dzinoshanda newe pamwechete kuti uwane mhinduro yakanakisa yemakambani ako.

Isu tine ruzivo neakasiyana epurasitiki jekiseni molds emotokari, mishonga, mwenje, zvemitambo, mudziyo wepamba, uye zvekurima.Parizvino tine makumi maviri einjiniya akanakisa mukambani yedu, vazhinji vacho vane dzidzo yakanaka muindasitiri yekugadzira jekiseni repurasitiki, vanodada nemabasa avo, isu tinokwanisa kupa makumi maviri seti dzemajekiseni mold pamwedzi.Kugutsa makambani epasirese zvinodiwa zvakanyanya, tinodyara pahunyanzvi hwazvino hunyanzvi nguva dzose uye takashongedzera nzvimbo dzepamusoro dzekugadzira mold, isu tine yakazara-in-house jekiseni jekiseni mold kugadzira, jekiseni rekugadzira, kupenda, kugona kusangana, zvishandiso zvedu zvinosanganisira asi zvisingagumire : 8 seti yeCNC, chaiyo 0.005mm;14 seti yegirazi EDM, 8 seti yeanononoka waya akachekwa, gumi nemaviri seti majekiseni ekuumba michina inotangira pa40 Ton kusvika 800Ton, 1 seti ye2d yekuyera kuyerwa, 1 seti yeCMM.Tinogona kuvaka mold yepurasitiki uye kufa-kukanda matani 7.5, zvikamu zvepurasitiki zvakaumbwa Maximum 1200g.Isu tinoshandisawo advanced CAD/CAM/CAE system, tinogona kushanda nefomati yedata mupdf, dwg, dxf, igs, stp nezvimwe.

Kushanda Nheyo

Iyo jekiseni molding inzira yekugadzira resin yepurasitiki kuita chimiro chaunoda.Jekiseni molding muchina anodzvanya purasitiki yakanyungudutswa muforoma, uye inotonhorera pasi nekutonhodza sisitimu kuita yakasimba yakagadzirwa chimiro, anenge ese thermoplastics achishandisa iyi nzira, achienzanisa neimwe nzira yekugadzirisa, jekiseni rekuumba rine mukana wekurongeka, kugadzira, ine yakanyanya kudiwa kwemidziyo. uye mutengo wekuumbwa, saka inonyanya kugadzirwa kwehuwandu hwemajekiseni akaumbwa.

Jekiseni kuumba muchina unowanzo shandiswa plunger cylinder / screw cylinder.Jekiseni kuumba maitiro: dyisa epurasitiki mbishi zvinhu kubva muhopi kupinda mudhiramu, iyo plunger inotanga kusunda, iyo yepurasitiki mbishi inosundirwa munzvimbo yekudziya uyezve kuburikidza neinovharika shuttle, ipurasitiki yakanyungudutswa kuburikidza nemhuno mugomba rekuumbwa, ipapo mvura kana mafuta inomhanya neyakagadzirirwa kutonhora system kuti itonhodze pasi mold kuti uwane chinyorwa chepurasitiki.Jekiseni yakaumbwa zvikamu kubva mugomba remuvhu rinowanzo kudiwa kurapwa kwakaringana kubvisa kushushikana kunogadzirwa panguva yekuumbwa kuti kuve nekugadzikana kwakanaka kwechimiro uye kuita.

Matanho matanhatu eplastiki jekiseni kuumbaprocess
Plastic jekiseni rekuumba maitiro anotanga nekudyisa kwepololefin pellets kubva kune hopper kupinda mujekiseni rejekiseni yemuchina wekuumbwa.Kupisa uye kudzvanywa kunoshandiswa kune polyolefin resin, zvichiita kuti inyauke uye kuyerera.Iyo yakanyunguduka inoiswa jekiseni pasi pekumanikidza kwakanyanya mu mold.Kudzvinyirirwa kunochengetedzwa pazvinhu zviri mugomba kusvikira yatonhora uye yaoma.Kana tembiricha yepurasitiki yadzikira pane tembiricha yekukanganisa, mold inovhura uye chikamu chepurasitiki chinoburitswa.

Iyo yakazara jekiseni process inonzi molding cycle.Nguva iri pakati pekutanga kwejekiseni rekunyunguduka mugomba rekuumbwa uye kuvhurwa kwechiumbwa kunonzi clamp close time.Iyo yakazara jekiseni kutenderera nguva ine yekuvhara nguva yekuvhara pamwe nenguva inodiwa kuvhura mold, kuburitsa chikamu chepurasitiki, uye kuvhara mold zvakare, jekiseni rekuumba muchina unoendesa resin muzvikamu zvakaumbwa kuburikidza nekunyunguduka pasi, jekiseni, paki, uye kutonhora pasi kutenderera.Muchina wekugadzira jekiseni repurasitiki unosanganisira zvinotevera zvikamu zvikuru sepazasi.

Injection system: dyisa zvigadzirwa muhumburumbira, kupisa uye kunyungudusa pasi, sundidzira zvinhu zvakanyunguduka mugomba kuburikidza nesasirai.
Hydraulic system: kupa simba rejekiseni.
Mold system: kutakura uye kuunganidza mold.
Clamping system: kupa kurongedza simba.
Kudzora system: kudzora chiito, kutonhora system.

Simba rekurovera rinowanzo shandiswa kuona huwandu hwemushini wekugadzira jekiseni repurasitiki, mamwe maparamendi anosanganisira vhoriyamu yekupfura, jekiseni rate, jekiseni pressure, screw, marongerwo ejekiseni bha, mold size, uye chinhambwe pakati pematayi mbariro.Michina yekugadzira majekiseni epurasitiki inogona kukamurwa kuita zvikamu zvakati wandei, kunze kwemichina-yechinangwa yezvikamu zvepurasitiki zvakajairwa zvisina kunyatsojeka kana dhizaini isina kujairika, kune michina inoshivirira zvakanyanya kunyanya yezvikamu zvemhando yepamusoro, uye michina inomhanya-mhanya yezvikamu zvitete-madziro.

Yese jekiseni yekuumba maitiro inosanganisira kutevera matanho matanhatu

1) Iyo mold inovhara uye screw inotanga kufambira mberi kune jekiseni.

2) Kuzadza, bvisa zvinhu zvakanyungudutswa mugomba.

3) Paki, iyo gomba yakarongedzwa sezvo screw inoramba ichienda kumberi.

4) Kutonhodza, gomba rinotonhorera pasi sezvo gedhi rinodzima nekuvharwa, screw inotanga kudzoreredza kuita plastiki zvinhu kutenderera kunotevera.

5) Mold yakavhurika uye chikamu ejection, mold inovhura uye zvikamu zvinoburitswa kunze ne ejection system.

6) Pedyo, mold inovhara uye kutenderera kunotevera kunotanga.

PO Procedure

Kubva pakubvunza kusvika kuPO yakavharwa, tine maitiro akajairwa ekutevera, anobatsira vese vemukati uye vatengi vanogara vakajeka kwatiri.Shanduko yenhanho imwe neimwe yaizova nyore uye yakapfava zvakare.
Odha maitiro ekutumira kunze jekiseni epurasitiki mold:

• Yakagamuchira 2D/3D chikamu chinodhirowa kubva kune mutengi, maneja wepurojekiti anoita musangano wekukanda-kunze kuti aongorore data kubva kune mutengi ane vanogadzira mold, vanogadzira mold, QA maneja, PMC.Unganidza ruzivo rwese rwakurukurwa, tumira mushumo weDFM kumutengi kuti usimbiswe.
• Chirevo cheDFM chine ruzivo rwese rwunodiwa usati wagadzira uye kugadzira.Mold gating nzira, ejection nzira, marongerwo ejekiseni mapini, marongerwo ezvikamu, mold parting line, kutonhora tambo.Yakakosha dhizaini inoita senge masiraidhi, makona anosimudza, kupera kwe mold core uye mhango, engraving nezvimwe.
• Mushure mekunge zvese zvakurukurwa kuburikidza, mold dhizaini inotanga uye 2d dhizaini yekugadzira mold yaizopihwa kune mutengi mukati memazuva 1-3, dhizaini yekugadzira mu3D inotora mazuva 3-7 zvinoenderana nekuoma kweiyo mold.
• Tumira mold dhizaini kune mutengi kuti atenderwe, tanga kuodha mold simbi, mold base, accessories mushure medhipoziti.Chirevo chemaitiro chaizoendeswa uye kuratidza maitiro ese akarongwa.Chirevo chevhiki nevhiki chaizotevera sezvo nzira yekugadzira mold inofambira mberi kusvika yapera.
• Yekutanga kuyedza mold inotaurira kana nzira yese ye mold inoshanda nemazvo, geometry yechikamu chakarurama, tinotarisa mold cooling system, mold jekiseni system, mold ejection system etc. mushure mekugadziriswa kwakakodzera, T1 yakaumbwa sampuli dzepurasitiki dzaizoendeswa kune mutengi pamwe chete. ine dimension report, jekiseni rekuumba parameter.kazhinji inenge 90% yekukwana.
• Tora makomendi ekuvandudzwa kwemuenzaniso, kushanda, chitarisiko, dimensionally mushure mekugadzirisa, pedzisa kuumbwa / kupenya, kunyora, tumira masampuli kuti atenderwe kwekupedzisira.
• Ita diki otomatiki kumhanya uye CPK rondedzero yekudzidza kuti uve nechokwadi chekushandisa kugadzikana.
• Kurongedza mold nebhokisi remapuranga, kana mold inotumirwa negungwa, isu tinobhadhara zvakanyanya kune vacuum packing kudzivirira kubva kune ngura.Mapakeji anosanganisira ese 2d/3d mold design dhizaini, NC programming data, mhangura, spare parts, zvinochinjika zvinoiswa, nezvimwe.
• Tevedzera kuita kwekushanda kwe mold muchirimwa chevatengi uye upe masevhisi anodiwa.

Isu tinogona kunyange kugadzira yakakura saizi zvigadzirwa zvepurasitiki sezvinodiwa nevatengi, izvo zviri kushandiswa zvakanyanya mumigodhi, maindasitiri, kuvaka uye zvichingodaro.Ndapota bvunza fekitari kune zvakakosha zvinodiwa.